U C Channel Automatic Light Steel Keel Roll Forming Machine Panasonic PLC System
1. Description of light steel keel roll forming machine
As one of light gauge steel building materials, the roof battens work the same way as stud furring channels, or top hat purlins. Therefore, a roof batten roll forming machine actually has another name furring channel roll forming machine or top hat purlin roll forming machine.
Generally, a roof batten roll forming machine, or ceiling batten roll forming machine consists of decoiling system, feeding unit, roll forming machine, cutting unit, hydraulic system, PLC control system and run-out tables.
Like other light steel kell roll forming system, a roof batten roll forming machine works at a speed 0- 12m/min. Under the PLC control system, this roll forming machine cut the final products as per required lengths and quantities. In addition, chains-sprockets transmission is typical transmission method for a ceiling batten or roof batten roll forming machine.
Besides, there is an embossing roller or roller for embossment at the feeding of roof batten roll forming machine. The embossed battens can offer higher strengths that some buildings may require in some regions or areas.
2. Technical Details of Metal Ceiling Industry Forming Machine
| No. | Item | Description |
| 1 | Material Thickness | 0.5~1.5mm |
| 2 | Material Width | 100~200mm |
| 3 | Roller Material | 45# steel, quenched, coated with hard chrome |
| 4 | Shaft Material | 45# Steel, quenched, coated with hard chrome |
| 5 | Shaft Diameter | Dia 70mm |
| 6 | Roller Station | 13 Stations |
| 7 | Forming Speed | Approx 5m/min |
| 8 | Hydraulic Cutting | Cr12 steel, quenched, coated with hard chrome |
| 9 | Main Power | 5.5 Kw |
| 10 | Hydraulic Station Power | 3 Kw |
| 11 | Voltage | 380V/50Hz/3Ph |
| 12 | Machine Weight | Approx 5 Tons |
3. Main Components of Metal Ceiling Industry Forming Machine
| No. | Item | Quantity |
| 1 | Uncoiler | 1 Set |
| 2 | Guide Device | 1 Set |
| 3 | Roll Forming Machine | 1 Set |
| 4 | Hydraulic Station | 1 Set |
| 5 | Ran-out Table | 2 Sets |
4. Installation service
After the machine arrives at the destination, the seller will send the technician to the buyer’s factory to install the machine if the buyer wants. The buyer needs to provide some technicians to assist in the installation work.
Installation period is around 5 days. The buyer should have been prepared for the steel sheet, foundation position the machine before seller’s technician's departure.
The buyer should arrange the accommodation, food, and traffic in the destination
Training period: 2 days. (we can supply training on the operation spot if buyer needs)
Within 3 months after the arrival of the goods at the port of destination, if there is no installment requirement from the Buyers, the goods should be counted as up to standard. Inspection standard is based on the technical standard signed by both parties and our company standard.
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